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Educational UAV • Open Classroom Testbed

Demonstrating Aircraft Dynamics with a Low‑Cost UAV

This project delivers a foamboard R/C aircraft built from hobby‑grade parts and everyday materials, engineered to be a hands‑on testbed for aircraft dynamics demonstrations and educational experiments.

~1.6 m wingspan Foamboard airframe 4‑servo control (Pitch/Yaw/Roll×2) Iterate → test → teach
UAV in flight
Completed design.

Aircraft Overview & Specifications

A practical platform for AP Physics‑adjacent demos and collegiate outreach.

Recommended (reference plan)

Motor~1000 kV class
Wingspan≈ 1.41 m

Actual Build

Motor~2250 kV class
Wingspan≈ 1.66 m

Airframe & Materials

Foamboard construction with hot‑glue assembly; planform derived from community resources (e.g., JoyPlanes forum). Lightweight structure enables rapid iteration and low‑risk field testing.

Controls & Actuation

Four‑servo setup providing elevator (pitch), rudder (yaw), and dual ailerons (roll). Layout supports standard trainer‑style flight as well as extended experiments in stability and control.

Build Timeline & Key Lessons

Step 1 — Learn to Fly

Initial proficiency with R/C piloting to reduce early test risk and improve the feedback loop between design and flight behavior.

Step 2 — Airframe Fabrication

Foamboard fuselage and wing built from forum schematics; rapid assembly with hot glue to prioritize iteration speed.

Step 3 — Electrics Integration

Powertrain and control electronics installed; four‑servo control chosen to fully articulate pitch, yaw, and roll (×2 ailerons).

Step 4 — Test Flight #1: Diagnose

Unstable first attempts revealed core physics issues: mass too high and insufficient lift.

Step 4.5 — Weight Reduction

Airframe lightened; improvements noted but not sufficient for stable cruise.

Step 5 — Test Flight #2: Power & Balance

Upgraded motor and refined wing geometry; center‑of‑gravity adjusted for better longitudinal stability.

Step 6 — Stable Flight Achieved

Third round of flight tests achieved reliable, controllable flight suitable for classroom demos.

Lesson Learned

Following a plan isn’t enough—treat each flight as data. Iterate on mass, lift, balance, and thrust until the aircraft teaches you what it needs.

Educational Experiments & Demonstrations

Core Concepts

Designed to make foundational ideas tangible for students in physics and introductory aerospace:

  • Lift & Pressure — connect Bernoulli’s principle and pressure differentials to observed wing performance.
  • Stability & Control — demonstrate pitch, yaw, and roll coupling; explore static margin via CG shifts.
  • Power & Weight — show thrust‑to‑weight tradeoffs and effect of mass on takeoff distance and climb rate.
  • Flight Testing — use repeatable test cards for trim flights, glide tests, and control‑response sweeps.

Sample Activities

  • Angle‑of‑Attack Sweep: Observe stall onset and lift curve trends with incremental elevator inputs.
  • CG Shift Demo: Add/remove small masses to illustrate effects on longitudinal stability and trim.
  • Control Reversal Test: Measure roll rate vs. aileron deflection; discuss yaw‑roll coupling.
  • Glide Tests: Power‑off descents to compare L/D with different wing configurations.

All activities are designed for outdoor demos with safety buffers and spotters.

Curriculum Integration

AP Physics 1 Add‑On

Use the UAV as a recurring lab demo: free‑body diagrams in flight, forces in coordinated turns, and real‑world measurement of velocity and acceleration with onboard or ground‑based video analysis.

Topics reinforced: forces, energy, motion, pressure, Bernoulli, and experimental design.

Community & Outreach

Share the excitement of flight through school demos and community events; encourage students to explore aerospace by connecting hands‑on building with the underlying science.

Acknowledgments

Special thanks to mentors and supporters who guided the build, flight testing, and curriculum design.

  • Mr. Rogers
  • Janice Crew
  • Kaleb Shaw
  • Family & community supporters